Final Structure design
Base Plate (x2)
Arm (x4)
Assembled Structure
Monday, October 27, 2014
Solution Preliminary Model
Exoskeleton Model
Propellor in Multiple positions to illustrate a full rotation
Internal Skeleton Model
Solution Development
Alternate Solutions Rationale
I.
Struts: Quad Branch and Tri Branch
The structural layout of the multicopter is very important. There
are many options for the general layout of a multicopter: quad, tri, single
axis, octo, and hexa-copters. However, an analysis of the resource and monetary
specifications of each of these options reveals that hexa, octo, and single
axis-copters are much more expensive and require higher-grade materials due to
the complexity of each design. Therefore, I further researched quad and
tri-copters. In addition, the structure will be constructed as an internal
skeleton of aluminum or steel punched half channel struts anchored to a custom
3D printed plastic base plate and the corners of an aluminum strut square or
triangle, supported by a sub-structure and landing gear; or an exoskeleton of
heat formed plastics.
Quad-copters are the more common of the two layouts. A
quad-copter generally involves four branches with one motor on each branch. A
traditional quad-copter provides great stability and maneuverability at any
size. However, quad-copters are more prone to turbulence than its octo and
hexa-copter relatives, and cannot operate with one nonfunctional motor, but are
capable of surviving a fall with three of its motors operating.
Tri-copters are effective options at smaller sizes. However,
it is very difficult to cancel out the torques of the rotors on a tri-copter,
which leads to lower stability and requires vibration resistant materials or
buffers. Furthermore, the loss of a single motor often results in complete
structural failure.
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Solutions
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Specifications ranked 1-5
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Tri-Branch
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Quad-Branch
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Maneuverable
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3-equally maneuverable, however
sacrifices in stability make control more difficult.
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4-Very maneuverable when
piloted correctly.
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Stable
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2-Torques unbalanced, results
in low stability on larger frames and unwanted vibrations.
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3-Torques are cancelled by
adjacent motors, however moderately low motor count requires larger rotors
and lower motor speed, prone to adverse vibrations.
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Lightweight
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4-Lesser number of branches and
motors significantly reduces the weight of the structure
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2-More branches and motors, and
usually larger size results in much more weight.
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Easily Constructed
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2-Triangular layout requires
specialized parts to construct.
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3-Rectangular layout utilizes
simple angles and
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Adaptable
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3-Triangular layout makes
modifications or additions difficult.
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5-Rectangular layout offers
many opportunities for modifications.
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Net Score out of 25
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14
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17
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As evidenced by the specification
analysis of the tri and quad-copter layouts, the quad-copter design is
superior. Overall, the quad-copter provides good maneuverability, better
stability, easier construction, and better adaptability. The sacrifices in
weight can be overcome using a coaxial motor layout if necessary.
II.
Landing Gear: Individual Pontoons and Ring
Pontoon
The landing gear of the multicopter
will support the entire structure upon landing. In addition, the landing
apparatus must include pontoons that keep the structure above water when landing
on a body of water. There for, the landing gear must include some sort of
suspension and a means of flotation.
One option for this design problem
is to include individual pontoons on each of the legs of the multicopter. This
allows for free movement of each suspension system, and thus increases the
stability of each landing and takeoff.
Another viable solution is a
complete ring pontoon that attaches to each leg of the landing gear. This
design restricts the suspension system to a single plain; however, a complete
ring makes better use of the available flotation space beneath the multicopter.
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Solutions
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Specifications
Ranked +,-
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Individual
Pontoons
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Ring Pontoon
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Flotation Ability
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-
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+
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Stability
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+
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-
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Net Score
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S
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S
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Both designs offer very important
features. Thus, I will combine the two designs. A complete ring of flotation
material will be suspended below a suspension system and branch off into
individual landing pegs covered in the same flotation material.
III.
Prop Layout: Coaxial Motors and Single Motor
In order to achieve flight, the multicopter must have
propellers and motors. Depending on the needed lift capacity of the
multicopter, each branch can support either one or two motors and propellers.
One motor on each branch achieves a
simpler, more reliable system, at the cost of more turbulent flight and less
lift capacity. This option also adds much less weight to the frame
Coaxial Motors on each branch
increases the risk of system failure due to the deeper complexity of the
circuits. However, the doubled amount of propellers provides a smoother flight
and the maximum flight capacity in the smallest area. In addition, a
quad-copter with 8 rotors is capable of operating with one failed motor.
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Solutions
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Specifications
ranked 1-5
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Single motor
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Coaxial motors
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Reliable
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4
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3
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Stable
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3
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5
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Lightweight
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4
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2
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Effective lift
capacity
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2
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4
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Net Score
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13
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14
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Coaxial motors provide great lift
capacity and stability, but sacrifice reliability and weight. Single motors
offer reliability and low weight, but lose stability and lift capacity with the
less motors. Thus, I cannot confidently decide between the two options without
further developing the other aspects of the project. Depending on how much
weight the quad-copter needs to lift, either coaxial or single motors can be
utilized.
IV.
Steering Method: Electrically Controlled and
Mechanically Controlled
In order to direct the multicopter to a sampling location and
back there must be a mechanism or electrical component capable of steering the
vehicle.
Mechanically, the vehicle could be steered with a
horizontally oriented propeller that rotates on a vertical axis. The
multicopter would move in the direction the propeller faces. This option
provides more stability and control over the alternative, but greatly increases
the weight of the multicopter.
Electronically, the vehicle could be steered by adjusting the
speed of each motor in order to lean the multicopter in the desired direction
of travel. This method is by far the most common in multicopter technology. The
largest benefit of the electrically controlled option is the lack of any
additional weight and the inherent reliability of simplicity.
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Solutions
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Specifications ranked 1-5
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Mechanically Controlled
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Electronically Controlled
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Lightweight
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1
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5
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Reliable
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3
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4
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Stable
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4
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2
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Net Score
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8
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11
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The electronically controlled solution is desirable because
of its simplicity. Also, this method adds no additional weight to the vehicle
and offers a faster, more efficient means of transportation that utilizes less
battery power.
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